Cattle Panel Arched Trellis: DIY Build Guide


What Is A Cattle Panel Arched Trellis And Why Build One

A cattle panel trellis is simply a 16′ section of cattle panel with one short end anchored to the ground at one point and the other short end anchored several feet away from the first, creating a wire arch. Depending on the distance the two ends are anchored from each other, the arch height is typically 6-7 feet tall and allows two climbing trellises for vines or vegetables planted at the bases. Ours are 60″ wide and measure 81″ from the ground to the top of the arch. A wider base will shorten the height a bit and a more narrow base will create a taller arch. Narrow arches will need additional side support to keep the sides from bowing out wider than the base.

A few years ago we were using cattle panels as climbing structures for our ground garden. They were simply placed vertically on their side and secured to t-posts giving a 50″ high climbing fence. We had a leftover section and decided to put one end in a raised bed and the other in a second raised bed creating a climbing arch between the two beds. Both methods worked but the arch has a nice visual appeal to it and walking under the growing vegetables is a pleasant experience. This year we decided to expand our garden and went with additional cattle panel arched trellises with raised beds at the bases. Our goal is to add more growing capacity as well as enjoy the visual impact these will add. This build guide is for a trellis “tunnel” 5 feet wide and just over 8 feet long.

One thing to keep in mind when building a cattle panel trellis is what will be at the bottom of the trellis. If you’re planting in the ground then you may want your trellis sitting on or very close to the ground. If you’re planning to use pots or raised beds then you may want to adjust your trellis higher off the ground.

Selecting The Material

A cattle panel typically comes it two lengths, 8′ and 16′ both of which are 50″ wide. These are heavy duty fence sections made from 4 gauge wire (just under 1/4″ diameter) welded at the wire crossings. We went with the 16 foot length along with 5′-6″ t-posts and metal fence clips for the build. We picked them up at our local farm store and when the panels are gently bent into an arch shape and placed on their side they fit nicely into a utility trailer. At the end of this article is a complete list of materials and tools used.

The panels fit easily in this 5’x8′ utility trailer. Shorter sidewall trailers may require a cargo strap to keep the panels from bowing out over the top of the sides.

The panels only weigh about 32 pounds but are floppy and wiggle around when trying to carry them by yourself. I found that by carrying them vertically in the arch shape they were much easier to maneuver around by one person.

If you don’t have access to a truck or trailer, there’s a guide on coiling up the panel here to fit it in an SUV, minivan, or possibly passenger car.

Width & Height Ratio Considerations

In this article we will reference the panel as shown in the diagram above.

When formed into a vertical arch with each end placed on the ground at a spacing of 60″ apart, the top of the arch measures right at 81″ high. We also wanted the trellis to be longer than the 50″ width of the cattle panel, so we put two panels together edge to edge creating a trellis “tunnel” just over 8′ long (100″ to be exact).

The diagrams below give a general idea of several width to height ratios based on our backyard measurements. These are based on a t-post height of 42″ above ground and keeping the panel vertical to the top of the post, then allowing the panel to curve inward and upward in the arch shape.

The width of the trellis will affect the height. The number of panels connected together will determine the length of the trellis.

We used two panels and 6 t-posts for each trellis tunnel. Placing the end t-posts 8′ apart lengthwise allows a couple of inches at each end for the metal clip attachment. Also, the t-post in the middle where the two panels come together is a good structural connection point. The footprint below shows the t-post layout and dimensions.

TOP VIEW:
The panel will extend about 2″ past the end t-posts with the dimensions shown.

This t-post layout gives a vertical arch shape similar to the diagram below. Placing the t-posts outside of the panels allows the spring tension of the panel to press against the t-posts taking some of the force off the connectors. This is particularly important if nylon zip ties are used instead of wire clips.

NOTE: If you plan on ever placing greenhouse plastic over the trellis you may want to consider placing the t-post on the inside of the trellis.

We have clay soil and driving the t-posts to a depth of 24″ is a quick process with a t-post driver. If you plan to use a hammer, then the process will be more difficult. Also, rocky ground can make driving the t-post a challenge no matter which tool is used.

T-post drivers come in various lengths and weights. The heavier ones have the extra weight to pound the post harder but are heavier to lift. The lighter ones are easier to lift but will not set the post as deep with each pound using the weight of the driver.

Most of the t-posts I’ve purchased have the anchor blade with the top of the blade about 15″ from the bottom end of the post. So, the post needs to be about 16″ or more in the ground to fully bury the anchor blade. However, the blade height may not be universally the same on t-posts purchased elsewhere. The older post on the right has a blade height of about 18″. Be sure to check this height when purchasing t-posts.

One other thing to keep in mind is that if you are building on sloped ground, then the lower areas may need longer t-posts in order to achieve the same horizontal level at the top of the post with posts on higher ground.

Build Process Quick Overview

  1. Layout t-post footprint
  2. Place cattle panels in place and allow to spring against the t-posts
  3. Use zip ties to connect the two panels together at the top of the arch and above the t-posts
  4. Start at the highest ground level and secure the first panel at the top of the corner t-post
  5. Do the same at the second t-post at the same end of the tunnel
  6. Check for level from side to side
  7. Temporarily connect the middle t-posts at the top and check for level to the corners and side to side
  8. Attach the final two t-posts at the top and check for level
  9. Go back to center t-posts, check for level and secure with wire clips. Install one at the top, middle and bottom
  10. Attach remaining wire clips on corner posts

Attaching The Panels To The T-posts – A Few Options

Before you place the panels into position determine which ribs of the panel you want facing out. We put the vertical ribs facing out in case we ever decide to put greenhouse plastic over an arch. It seems to make more sense than having the horizontal ribs facing out. However, the t-post are also on the outside so those will have to be contended with if we turn a trellis into a greenhouse.

We used wire fence clips from Tractor Supply to connect the panels to the t-posts. Using 3 clips per post, one bag of 50 will be enough for two trellis tunnels (4 panels, 12 t-post).

There are no instructions on the package but the clips are also pretty simple to install. A medium size screwdriver and pliers make the job simple and quick.

The clips can be installed above the horizontal panel wire or below it. I actually prefer below the wire installation. When installed below and the clip tails fully wrapped around the panel, the clip tail points down, which we prefer.
Using pliers to twist the clip around the wire will snug up the panel to the t-post.

Zip ties could be used as well but they’re not nearly as strong as the metal clips. I broke several 8″ nylon zip ties during the temporary setup of the panels. If you decide to use nylon zip ties as the permanent attachment means, then you may want to take note of their UV rating. Not all zip ties are created equal. Some are intended for outdoor use and are more UV resistant than others so they should last longer. Another option is to use stainless steel zip ties. These are available at Harbor freight and online from sources such as Amazon.

Attaching the panels to the t-posts is easier said than done. The panels are a bit unwieldy and want to spring back to their original shape. A helper will make this build go a lot easier. Also, nylon zip ties are useful as a temporary fastener to hold the panels in a general position while attaching other parts of the panel with the metal clips. Depending on how level you want your panel horizontal lines (wires), the construction can get a little tedious.

Using a 24″ – 48″ construction level works well to level the panels. It’s also useful for plumbing up the t-posts.

Once the panels are close to being in position then start at the corner with the highest ground level and reference that corner as position (A). If your location is already level, then it may not matter which corner you start at but still reference the first corner as (A). We raised our panel about 1″ off the ground at this point. At the other end of the trellis the bottom of the panel is a couple of inches higher off the ground with the panel leveled. We used nylon zip ties to temporarily connect the two panels together at the top of the arch and about a foot above the top of the t-posts. This allows the two panels to loosely move as one large arched panel.

Panel-To-Post Attachment Sequence

Starting at corner (A). Attach the first panel near the top of the t-post. Only at the top, not further down the t-post. Come back and secure the rest of the post later. Then go to the opposite corner (B) at this same end of the trellis and level this corner with the first corner (A) using either a long level or a level on a board long enough to reach across the arch. Again, only attach the panel to the t-post near the top. This will allow the panel to adjust as you work your way through the tunnel of the arch.

After the first end of the trellis is attached then work your way down to the middle t-post (E) where the two panels meet. Now level the panels at this post but only use a zip tie to temporarily secure the panels here. This will be permanently secured when the second panel has been attached at the other end. Do the same for the other middle t-post (F) as well.

Now attach the final two t-posts at the end of the tunnel, (C) and (D). Attach at the top only. If you have leveled the entire trellis arch then this end may be several inches higher off the ground than the first end, depending on how level your ground is.

Finally, go back to the middle posts (E & F) and secure the two panels to these posts with wire clips. Check both panels visually and for level before finishing all clip installation.

Finishing The Connections

We placed three metal clips on each t-post, one at the top, middle and bottom.

Also we permanently secured the two panels to each other above the t-post where they came together in the middle of the arch. For this we used 20 gauge galvanized wire.

Ready For Use

Once you’ve made these connections your arched cattle panel trellis construction is done. Now it’s ready for whatever you want to plant at its base. Any climbing vegetable or vine should work well but so far we’ve had good success with these vegetables:

  • Butternut squash
  • Cucumbers
  • Peas

If you plan to build your own cattle panel trellis hopefully this article gives you some ideas. There are many ways to build these and checking out other designs may help you finalize the style and method that works best for your needs. This is a satisfying little project that takes about 2-3 hours to complete and immediately makes a visual impact. Once it’s covered with vegetation the impact can be stunning and the anticipated harvest fulfilling.

We built three trellis tunnels in early May and then added raised beds at the base to plant butternut squash. By mid-July the squash plants had embraced the trellis and the squash fruit seemed to be doing fine just hanging around.

There can be mishaps depending on what is growing. This squash was rescued just before getting stuck between the panel wires.


By mid-August the squash plants reached the top of the trellis and were still producing fruit.

Below is the list of materials and tools used for this build.

Material Used

  • Cattle panel, 16′ x 50″, 4 gauge (2)
  • T-post, 5′-6″ (6)
  • Metal fence wire clips (1 bag)
  • Zip ties, 8″ (several)
  • Galvanized wire (17 gauge)
  • Stainless steel zip ties (optional)

Tools Used

  • T-post driver – (small sledgehammer could work)
  • Safety glasses
  • Work gloves (need good dexterity and not too bulky type)
  • Pliers (slip joint works well)
  • Screwdriver (medium, round shaft – to twist metal clips)
  • Carpenter’s level (24″ – 48″)
  • Tape measure (12′ minimum)
  • Wire cutters (for zip ties and galvanized wire)

Sources

Below are links to some of the tools and/or materials. These are affiliate links and if you make a purchase through the links on our website we may earn a commission.

Items can be purchased locally at hardware stores, home improvement stores, and farm stores.

6 responses to “Cattle Panel Arched Trellis: DIY Build Guide”

  1. Richard Boylan Avatar
    Richard Boylan

    This is a great idea and article. The t-posts are 5-6″ – I thought they came in either 5′ or 6′ lengths. One of the diagrams show them 42″ above ground. So if they are 5′ long, that means they are 18″ into the ground – that seems pretty deep. Would appreciate if you could confirm the height of the t-posts that were used. Thank you!

    1. Mark Everett Avatar
      Mark Everett

      Hello, below is a link to the 5′-6″ t-post at Tractor Supply. We have a few posts left over and I did confirm the length of 5′-6″. They’re actually 1/2″ short of that length.
      https://www.tractorsupply.com/tsc/product/franklin-industries-studded-t-post-5-1-2-ft125-lb-per-foot

      We have clay soil and pounding the posts that deep is pretty quick with a t-post driver. I used this one.
      https://www.tractorsupply.com/tsc/product/speeco-post-driver-post-pounder-speeco-deluxe-s1611051tsc

      I went that deep because the clay also gets soft when water soaked in the spring, and I didn’t want the panel pushing the posts out and changing the shape of the trellis arch. If you have different soil that may not be a concern. We recently visited a relative in Arkansas and I don’t think a t-post could be driven that deep without great difficulty in that shallow rocky soil. A shorter post may work better for you.

      Thanks for the comment. I’ll consider updating the article addressing this.

  2. Al Kadar Avatar
    Al Kadar

    Hello, This is a great idea and the directions are very well written. This is probably a little over spec’d for me but better safe than sorry since I lost last years trellis and tomatoes to a wind storm. My plan is to build this for a 4 foot wide x 1 foot high raised bed. Where would you recommend placing the posts, inside or outside of the bed? I also have clay soil beneath the beds. Thank you for the plans and for your input regarding my question.

    1. Mark Everett Avatar
      Mark Everett

      Hi and thanks for the comment. We placed our raised beds against the trellis posts, but the posts are outside of the bed and that’s how I would do it again. Not sure if one location is better than the other, but I would not bury the cattle panel if it were in the bed.

      I understand about “over spec’d” but ours have been built for a few years now and I was looking them over this spring. They still look straight, plumb, and level. Nothing has come apart and they’re holding up. I’m sure they’ve moved somewhat with the freeze/thaw cycles of the clay ground but visually they’re still appealing. Hope this helps.

  3. Jackie Avatar
    Jackie

    Thank you for the detailed instructions and links to supplies!

    What direction should these face? i.e. if I were walking through the archway would I be walking north to south or east to west? thank you!

    1. Mark Everett Avatar
      Mark Everett

      Ours have the openings at the north & south directions. We put raised beds on the east & west sides and the plants seem to grow equally well on each side. Our biggest issue now is shade from nearby trees, so that plays into the location as well. Thanks for the comment, hope this helps.

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